1. Here is a sample of the 2007 Dyna Factory Service Manual.


HARLEY DAVIDSON SERVICE MANUALS 

FULL ACCESS SERVICE MANUALS BELOW

1

 

Sportster Models

Touring Models

Dyna Models



Complete Factory Chassis Specifcations, service procedures for the 2007 Harley Davidson Dyna FXDSE Screamin' Eagle Dyna, FXD Dyna Super Glide, Harley-Davidson FXDB Dyna Street Bob, FXDL Dyna Low Rider, FXDC Dyna Super Glide Custom and 2007 Harley-Davidson FXDWG Dyna Wide Glide Motorcycle. Save thousands fixing, maintaning and repairing your chopper yourself.

2.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.2 Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2.3 Vehicle Identification Number (V.I.N.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

2.4 Front Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

2.5 Rear Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

2.6 Sealed Wheel Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

2.7 Wheel Lacing: 17 In. Rim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19

2.8 Wheel Lacing: 19 In. Rim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

2.9 Wheel Lacing: 21 In. Rim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27

2.10 Truing Laced Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30

2.11 Cast Wheel Runout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33

2.12 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34

2.13 Vehicle Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37

2.14 Front Brake Master Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40

2.15 Rear Brake Master Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46

2.16 Front Brake Caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49

2.17 Rear Brake Caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-54

2.18 Front Fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-59

2.19 Steering Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-65

2.20 Rear Shock Absorbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68

2.21 Rear Fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70

2.22 Belt Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72

2.23 Debris Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-73

2.24 Throttle Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-74

2.25 Clutch Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-76

2.26 Handlebars: All But FXDWG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-77

2.27 Handlebars: FXDWG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80

2.28 Front Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-83

2.29 Rear Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-84

2.30 Jiffy Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-87

2.31 Fork Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-88

2.32 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-89

2.33 Engine Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-90

 

REAR WHEEL 2.5

REMOVAL

1. Block motorcycle underneath frame so rear wheel is

raised off the ground.

2. Remove three screws to detach the debris deflector from

rear fork. See 2.23 DEBRIS DEFLECTOR.

3. Inspect wheel bearing end play and service bearings if

necessary. See 2.6 SEALED WHEEL BEARINGS.

4. See Figure 2-10. Remove retaining ring (1), axle nut (2),

and washer (3) from left side of axle.

5. See Figure 2-11. Loosen, but do not remove, left and

right

upper

mounting screws (1).

6. Remove left and right

lower

shock mounting screws (2).

NOTE

Caliper to rear wheel clearance is minimal. To prevent damage

to surfaces, be careful when removing caliper from rear

fork.

11. Remove caliper assembly from rear fork. See 2.17 REAR

BRAKE CALIPER in this section.

12. Remove axle from wheel.

13. Move wheel forward and slip belt off sprocket.

NOTE

Tension may have to be relieved before belt will slip off.

Spacer may fall out when tension is relieved.

14. Pull wheel and belt sprocket from rear fork.

NOTE

Do not operate rear brake pedal with the rear wheel removed

or the caliper piston may be forced out of piston bores.

Reseating the piston requires disassembly of the caliper.

Figure 2-10. Rear Axle

1. Retaining ring

2. Axle nut

3. Washer

 

7. Allow rear fork and wheel to lower.

8. Remove belt guard. See 2.22 BELT GUARD.

9. Pry brake pads away from rotor.

10. Remove retaining pins and brake pads. See 1.8 BRAKE

PADS AND DISCS.

 

DISASSEMBLY

NOTE

With the exception of the sprocket cover (13), component

parts for cast and laced rear wheels are identical.

1. See Figure 2-12. Remove spacers (2, 10) from left and

right sides.

2. If necessary, remove brake disc and/or rear sprocket.

a. On left side of wheel, remove five screws (14) and

washers (15) to detach rear sprocket (9). Discard

screws.

b. On right side of wheel, remove five screws (3) to

remove rear brake disc (4).Discard screws.

CLEANING AND INSPECTION

1. Inspect all parts for damage or excessive wear.

1

11

WWAARRNNININGG

Always replace brake pads in complete sets for correct

and safe brake operation. Improper brake operation

could result in death or serious injury. (00111a)

2. Inspect brake rotor and pads. See 1.8 BRAKE PADS

AND DISCS.

3. Inspect rear belt and sprocket. 1.15 REAR BELT AND

SPROCKETS.

ASSEMBLY

1. If hub and rim were disassembled, see 2.7 WHEEL LACING:

17 IN. RIM, 2.8 WHEEL LACING: 19 IN. RIM, or 2.9

WHEEL LACING: 21 IN. RIM.

2. See Figure 2-12. Using

new

screws (3), install brake disc

CAUTION

Do not re-use sprocket mounting screws. Re-using

sprocket mounting screws can result in torque loss and

damage to the sprocket and/or belt assembly. (00480b)

4. See Figure 2-12. Using

new

screws (14), install belt

sprocket (9) if removed.

5. Tighten screws to 55-65 ft-lbs (74.6-88.1 Nm).

6. Install spacers (2, 10) into hub with largest chamfered

end facing away from wheel.

7. Verify that wheel and tire are true.

a. For laced wheels, see 2.10 TRUING LACED

WHEEL.

b. For cast wheels, see 2.11 CAST WHEEL RUNOUT

(4) on valve stem side of wheel if removed.

3. Tighten screws to 30-45 ft-lbs (40.7-61.0 Nm).