1. Here is a sample of the 2007 Dyna Factory Service Manual


HARLEY DAVIDSON SERVICE MANUALS 

FULL ACCESS SERVICE MANUALS BELOW

 

Sportster Models

Touring Models

Dyna Models


Complete Electrical System Service Manual and Diagrams including exploded views and service procedures for the 2007 Harley Davidson Dyna FXDSE Screamin' Eagle Dyna, FXD Dyna Super Glide, Harley-Davidson FXDB Dyna Street Bob, FXDL Dyna Low Rider, FXDC Dyna Super Glide Custom and 2007 Harley-Davidson FXDWG Dyna Wide Glide Motorcycle. Save thousands fixing, maintaning and repairing your chopper.

8.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8.2 Bulb Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

8.3 Electrical Caddy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

8.4 Electronic Control Module (ECM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

8.5 Crank Position Sensor (CKP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7

8.6 Spark Plug Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

8.7 Ignition Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

8.8 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11

8.9 Ignition Switch/Fork Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13

8.10 Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17

8.11 Voltage Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19

8.12 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21

8.13 Battery Tray and Battery Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-25

8.14 Headlamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26

8.15 Tail Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28

8.16 Turn Signals/Running Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31

8.17 TSM/TSSM/HFSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-35

8.18 Fuel Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-37

8.19 Fuel Gauge Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-41

8.20 Instruments: FXDWG/FXDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-45

8.21 Instruments: FXDL, FXDB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-46

8.22 Instruments: FXD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-48

8.23 Vehicle Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-49

8.24 Indicator Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-50

8.25 Neutral Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-54

8.26 Oil Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-55

8.27 Rear Stoplight Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-56

8.28 Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-57

8.29 Active Exhaust Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-58

8.30 Main Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-60

8.31 Handlebar Switch Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-67

8.32 Right Handlebar Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-68

8.33 Left Handlebar Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-75

 

The crank position sensor is a variable reluctance

(VR) sensor that generates an AC signal by sensing

the passing of the 30 teeth machined in the left side flywheel.

Two consecutive teeth are missing in the flywheel to establish

a reference point. The crank position sensor sends a signal to

the electronic control module which is used to reference

engine position (TDC) and engine speed.

 

 

The electronic control module (ECM) is mounted in the electrical

caddy. Refer to the DYNA Models Electrical Diagnostic

Manual for information on the function and testing of the electronic

control module.

 

 

Resistor-type high-tension spark plug cables have a carbonimpregnated

fabric core, instead of solid wire, for radio noise

suppression and improved reliability of electronic components.

Use the exact replacement cable for best results.

 

 

The fuse block is under the electrical caddy cover. The block

contains eight (nine on HDI models) 15 ampere replaceable

fuses. All models utilize a 40 ampere main fuse as well as two

spare 15 ampere fuses.

 

 

Dyna model ignition/light/key switches are non-repairable. If a

switch is damaged, it must be replaced. Key switch functions

and locations are listed in Table 8-2.

 

 

Three different procedures may be performed to provide a

good indicator of battery condition: a voltage test, a conductance

test, or a load test.

A battery may be tested, whether fully charged or not, via

conductance test. In order to perform a load test, however,

the battery must be fully charged.

 

 

The use of any other headlamp bulb, other than what is

specified, could result in damage to the electrical system

or battery discharge.

If either headlamp bulb filament burns out, the bulb must be

discarded and a

new

bulb installed. Use only direct replacement

Dyna Glide models are equipped with a tail lamp that uses a

mini harness and circuit board to simplify replacement.

The FXDWG uses a similar type assembly, but the lens and

base are oriented 180 degrees different from the other models

and there is no chrome taillamp bezel. The FXDWG also

uses a different mini-harness than the other models.

On FXDWG and FXDB models, the turn signal wiring is

routed through the lower switch housings. On FXDWG models,

the turn signal wires are routed through the handlebars.

See 2.27 HANDLEBARS FXDWG or 8.31 HANDLEBAR