1. Here is a sample of the 2007 Dyna Factory Service Manual


 

 

HARLEY DAVIDSON SERVICE MANUALS 

FULL ACCESS SERVICE MANUALS BELOW

 

 

Sportster Models

Touring Models

Dyna Models


Complete Factory Maintenance Schedule for the 2007 Harley Davidson Dyna FXDSE Screamin' Eagle Dyna, FXD Dyna Super Glide, Harley-Davidson FXDB Dyna Street Bob, FXDL Dyna Low Rider, FXDC Dyna Super Glide Custom and 2007 Harley-Davidson FXDWG Dyna Wide Glide Motorcycle. Save thousands fixing, maintaning and repairing your chopper yourself.

Oil level cannot be accurately measured on a cold

engine. For pre-ride inspection, with motorcycle leaning

on jiffy stand on level ground, oil should register on dipstick

between arrows when engine is cold. Do not add oil

to bring the level to the FULL mark on a COLD engine.

(00185a)

See Figure 1-1. Check engine oil level:

As part of the pre-ride inspection.

At each fuel fill

At every scheduled service interval.

Type of Oil

Refer to Table 1-3. Use the proper grade of oil for the lowest

temperature expected before the next oil change. See 1.2

FUEL AND OIL for specific information regarding winter

needs.

If it is necessary to add oil and Harley-Davidson oil is not

available, use an oil certified for diesel engines. Acceptable

diesel engine oil designations include CF-4, CG-4, CH-4 and

CI-4. The preferred viscosities for the diesel engine oils, in

descending order, are 20W-50, 15W-40 and 10W-40. At the

first opportunity, see a Harley-Davidson dealer to change

back to 100 percent Harley-Davidson oil.

Checking With Cold Engine

1. See Figure 1-1. Unscrew and remove engine oil filler cap

with attached dipstick. Wipe dipstick clean.

2. Reinstall filler cap. Turn filler cap clockwise until it stops.

3. See Figure 1-2. Again, unscrew and remove filler cap

and check oil level on dipstick. If oil level in pan is below

lower mark on dipstick, add enough Harley-Davidson oil

to bring level up between lower mark (1) and cold check

level (2) on dipstick.

NOTE

Be sure to clean oil from dipstick threads. If oil is present on

dipstick threads, it can weep past dipstick o-ring. This condition

may be incorrectly diagnosed as an oil leak

4. Replace filler cap and screw in securely.

 

1. See Figure 1-10. Check level in rear brake master cylinder

reservoir. Level should be 1/8-1/4 in. (3.2-6.4 mm)

below the gasket surface.

CAUTION

Do NOT allow dirt or debris to enter the master cylinder

reservoir. Dirt or debris in the reservoir can cause

improper operation and equipment damage. (00205b)

2. See Figure 1-11. Check level in front brake master cylinder

reservoir. Level should be 1/8-1/4 in. (3.2-6.4 mm)

below the gasket surface.

3. Install gaskets and covers. Tighten reservoir cover

screws to 6-8

in-lbs

(0.7-0.9 Nm).

1

WWAARRNNININGG

4. Front brake hand lever and rear brake foot pedal must

have a firm feel when applied. If not, bleed system using

only D.O.T. 4 BRAKE FLUID. See 1.7 BLEEDING

 

After repairing the brake system, test brakes at low

speed. If brakes are not operating properly, testing at

high speeds can cause loss of control, which could

result in death or serious injury. (00289a)

 

 

1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2 Fuel and Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.3 Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1.4 Engine Oil and Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

1.5 Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

1.6 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15

1.7 Bleeding Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17

1.8 Brake Pads and Discs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18

1.9 Tires and Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23

1.10 Primary Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25

1.11 Primary Chaincase Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26

1.12 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28

1.13 Transmission Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30

1.14 Rear Belt Deflection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31

1.15 Rear Belt and Sprockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-33

1.16 Suspension Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35

1.17 Steering Head Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36

1.18 Front Fork Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37

1.19 Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38

1.20 Air Cleaner Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-39

1.21 Cable and Chassis Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41

1.22 Throttle Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42

1.23 Engine Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44

1.24 Headlamp Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-45

1.25 Critical Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47

1.26 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-48

1.27 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-50

 

 

 

All AGM batteries are permanently sealed, maintenance-free,

valve-regulated, lead/calcium and sulfuric acid batteries. The

batteries are shipped pre-charged and ready to be put into