1.HERE IS A SAMPLE OF MERCURY/MARINER FACTORY SERVICE MANUAL

2. HERE IS THE FULL MERCURY/MARINER FACTORY SERVICE MANUAL BOOK 


Mercury-Mariner Outboard Service Manuals 

Download Manuals Below

1965-1989 Mercury Mariner Workshop Manual 2 To 40 Hp  2 Stroke

1965-1989 Mercury Repair Manual 45 Thru 115hp 2 Stroke

1986-2003 Mercury Factory Service Manual 6/8/9.9/10/15HP 2 Stroke

1995-2000 Mercury Mariner 40 45 50 HP Service Manual

1997-2000 Mercury Mariner 40 50 55 60hp Service Manual 2 Stroke

1997 1998 Mercury Optimax 200 & 225 HP Service Manual

1998-1999 Mercury Mariner 9.9 & 15 HP Service Repair Manual

1998-1999 Mercury 135HP (135 HP) & 150HP (150 HP) Service Manual

1999-2002 Mercury - Mariner 30 HP 40 HP Service Manual 4-Stroke Outboard

1999-2000 Mercury - Mariner Service Manual 4HP 5HP 6HP (4 Stroke)

2000 2001 Mercury 75/90 HP (75hp & 90hp) Outboard Service Manual

2000-2001 Mercury Optimax 115 135 150 175 Service Repair Manual DFI

2001 Mercury Mariner 50 HP & 2001 60 HP Service Manual

2001 2002 Mercury 115 HP (115HP) Service Manual 4-Stroke

2002-2004 Mercury 40 HP 50 HP 60 HP Service Manual


Do-It-Yourself and save thousands with this complete Service Repair Manual for the Mercury-Mainer 40 (4-Stroke) 4 cylinder 1998, 1999 & 2000 Non-Bigfoot , Mercury-Mainer 45 (4-Stroke) engine 1998, 1999 & 2000 Non-Bigfoot 45 Hp Big Foot and Mercury-Mainer 50 (4-Stroke) Outboard 1995, 1996, 1997 & 1998.

Serial Number Location . . . . . . . . . . . . . . . . . . . . 1C-1

Conditions Affecting Performance . . . . . . . . . . . 1C-2

Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1C-2

Boat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1C-3

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1C-4

Following Complete Submersion . . . . . . . . . . . . 1C-5

Submerged While Running

(Special Instructions) . . . . . . . . . . . . . . . . . . . 1C-5

Salt Water Submersion

(Special Instructions) . . . . . . . . . . . . . . . . . . . 1C-5

Fresh Water Submersion

(Special Instructions) . . . . . . . . . . . . . . . . . . . 1C-5

Propeller Selection . . . . . . . . . . . . . . . . . . . . . . . . 1C-6

Propeller Removal/Installation . . . . . . . . . . . . . . 1C-7

Standard Models . . . . . . . . . . . . . . . . . . . . . . . 1C-7

Power Trim System . . . . . . . . . . . . . . . . . . . . . . . . 1C-9

General Information . . . . . . . . . . . . . . . . . . . . 1C-9

Power Trim Operation . . . . . . . . . . . . . . . . . . . 1C-9

Trim “In” Angle Adjustment . . . . . . . . . . . . . 1C-10

Trim Tab Adjustment . . . . . . . . . . . . . . . . . . . . . . 1C-12

Compression Check . . . . . . . . . . . . . . . . . . . . . . 1C-12

Cylinder Leakage Testing . . . . . . . . . . . . . . . . . . 1C-13

Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1C-13

Painting Procedures . . . . . . . . . . . . . . . . . . . . . . 1C-14

Cleaning & Painting Aluminum

Propellers & Gear Housings . . . . . . . . . . . . 1C-14

Decal Application . . . . . . . . . . . . . . . . . . . . . . . . . 1C-15

Decal Removal . . . . . . . . . . . . . . . . . . . . . . . . 1C-15

Instructions for “Wet” Application . . . . . . . . 1C-