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2001 Harley Touring Service Manual & Diagnostic Manual

HARLEY DAVIDSON SERVICE MANUALS 

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Sportster Models

Touring Models

Dyna Models


Service Manual, Repair Manual, Shop Manual, Engine Repair Guide, Electrical Repair Manual, Workshop Manual, Factory Repair Guide, Users Manual, Owner's Service Repair Manual, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1990, 1991 1992, 1993, 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010


2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT  Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. FLHTCUI, FLHTC, FLT, FLHTCI, FLHT, FLTR, FLTRI, FLHRCI, FLHR, FLHRI.

ALTERNATOR/STATOR 8.7

REMOVAL

1. Remove seat. See Section 2.21 SEAT, REMOVAL.

1

WARNING

To protect against shock and accidental start-up of vehicle,

disconnect the negative battery cable before proceeding.

Inadequate safety precautions could result in

death or serious injury.

2. Unthread bolt and remove battery negative cable (black)

from battery negative (-) terminal.

3. Remove the primary chaincase cover. Remove the

clutch, primary chain, compensating sprocket and shaft

extension as a single assembly. See Section 6.5 PRIMARY

CHAINCASE, REMOVAL, steps 3-15.

4. Remove the alternator rotor spacer, if present.

1

CAUTION

The high-output rotor is used on fuel injected vehicles,

FLHR/C-I excepted. Since the high-output rotor contains

magnets that are considerably more powerful than those

used on low-output rotors, the ROTOR RE-MOVER/

INSTALLER and SHAFT PROTECTOR SLEEVE (HD-

41771) must be used to prevent parts damage and possible

hand injury during removal and installation.

5. Remove the rotor as follows:

High Output Rotor - 45 Amp

a. Verify that threads of engine sprocket shaft are

clean, especially of old Loctite material. Thread the

Shaft Protector Sleeve onto the shaft. See Figure 8-

8.

b. Turn thumbscrews of Rotor Remover/Installer into

threaded holes in rotor face.

c. Rotate handle of forcing screw in a clockwise direction

to remove rotor from shaft.

Low Output Rotor - 38 Amp