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2001 Harley Touring Service Manual & Diagnostic Manual

HARLEY DAVIDSON SERVICE MANUALS 

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Sportster Models

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Service Manual, Repair Manual, Shop Manual, Engine Repair Guide, Electrical Repair Manual, Workshop Manual, Factory Repair Guide, Users Manual, Owner's Service Repair Manual, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1990, 1991 1992, 1993, 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010


2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT  Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. FLHTCUI, FLHTC, FLT, FLHTCI, FLHT, FLTR, FLTRI, FLHRCI, FLHR, FLHRI.

DISCONNECTION AND REMOVAL

1. Remove seat. See Section 2.21 SEAT, REMOVAL.

1

WARNING

Always disconnect the negative battery cable first. If the

positive cable should contact ground with the negative

cable installed, the resulting sparks may cause a battery

explosion which could result in death or serious injury.

2. Unthread bolt and remove battery negative cable (black)

from battery negative (-) terminal.

3. Unthread bolt and remove battery positive cable (red)

from battery positive (+) terminal.

4. Using a T-40 TORX drive head, loosen bolt to move lip of

hold-down clamp off edge of battery. Remove battery

from battery box.

CLEANING AND INSPECTION

1. Battery top must be clean and dry. Dirt and electrolyte

on top of the battery can cause battery to self-discharge.

Clean battery top with a solution of baking soda (sodium

bicarbonate) and water (5 teaspoons baking soda per

quart or liter of water). When the solution stops bubbling,

rinse off the battery with clean water.

2. Clean cable connectors and battery terminals using a

wire brush or sandpaper. Remove any oxidation.

3. Inspect the battery screws, clamps and cables for breakage,

loose connections and corrosion. Clean clamps.

4. Check the battery posts for melting or damage caused

by overtightening.

5. Inspect the battery for discoloration, raised top or a

warped or distorted case, which might indicate that the

battery has been frozen, overheated or overcharged.

6. Inspect the battery case for cracks or leaks.

BATTERY CHARGING

SAFETY PRECAUTIONS

Never charge a battery without first reviewing the instructions

for the charger being used. In addition to the manufacturer’s

instructions, follow these general safety precautions:

Always wear proper eye, face and hand protection.

Always charge batteries in a well-ventilated area.

to the battery to avoid dangerous sparks.

Turn the charger “OFF” before connecting the leads

Never try to charge a visibly damaged or frozen battery.

(+) lead to the positive (+) terminal and black

negative (–) lead to the negative (–) terminal. If the

battery is still in the vehicle, connect the negative

lead to the chassis ground. Be sure that the ignition

and all electrical accessories are turned off.

Connect the charger leads to the battery; red positive

not broken, frayed or loose.

Make sure that the charger leads to the battery are

spewing of electrolyte occurs, reduce the charging

rate or turn off the charger temporarily.

If the battery becomes hot, or if violent gassing or

charger leads from the battery to avoid dangerous

sparks.

Always turn the charger “OFF” before removing

CHARGING BATTERY

Charge the battery if any of the following conditions exist:

Vehicle lights appear dim.

Electric starter sounds weak.